Smart Connected Warehouse Management System for Edible Oil Manufacturer

Overview

JashDS implemented a Smart Connected Warehouse Management System for a leading edible oil manufacturer, addressing challenges in real-time visibility, inventory management, and operational efficiency. The solution incorporated 2D layout visualization, live reporting dashboards, and comprehensive analytics, resulting in improved warehouse efficiency, reduced stock aging, and enhanced decision-making capabilities across the client's operations.

About the Client

A leading edible oil manufacturer in India with complex warehouse operations and distribution networks.

The Challenge

The client faced several challenges in managing their warehouse operations:

Lack of real-time visibility into inventory levels and warehouse operations
Inefficient manual processes for inbound and outbound logistics
Difficulty in tracking stock ageing and optimizing dispatch
Limited control over equipment and access management
Inability to make data-driven decisions due to inadequate reporting and analytics

Key Results

Improved warehouse efficiency by 30% through real-time 2D layout visualization
Reduced stock aging by 25% with better inventory management and dispatch optimization
Increased equipment utilization by 35% with real-time monitoring and control
Enhanced decision-making capabilities, resulting in a 25% improvement in overall operational efficiency

Our Solution

JashDS implemented a comprehensive Smart Connected Warehouse Management System tailored to the client's needs:

Developed a user-friendly interface with secure login and role-based access control
Implemented real-time 2D layout visualization for both ground floor and elevated storage areas, providing instant visibility into warehouse operations
Created live reporting dashboards for inbound (infeed) and outbound (outfeed) operations, enabling real-time tracking of goods movement
Designed a robust stock management system with detailed reports on total stock, SKU-wise inventory, and stock aging
Integrated equipment management and control features, including DMS (Delivery Management System) equipment handling and alarm status monitoring
Developed a loading bay live status tracker to optimize dispatch operations
Implemented comprehensive reporting and analytics tools, including infeed and outfeed statistics, SKU storage details, and ASRS (Automated Storage and Retrieval System) cell location reports
Created user and role management systems to ensure proper access control and security

Technologies Used

React.js (for frontend development)Node.js (for backend API development)PostgreSQL (for database management)WebSocket (for real-time data communication)Docker (for containerization and deployment)Tableau or Power BI (for advanced analytics and visualization)Barcode technology (for inventory tracking)IoT sensors (for equipment monitoring)

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